Yanayin ci gaba
An yi nasarar gudanar da CIMT2021 (baje kolin kayan aikin injuna na kasa da kasa karo na 17 na kasar Sin), wanda kungiyar masana'antu ta kasar Sin ta dauki nauyin shiryawa, an yi nasarar gudanar da bikin baje kolin na kasa da kasa na kasar Sin (NEW Hall) daga ranar 12-17 ga Afrilu, 2021. A yayin baje kolin, masu sauraro sun fi yadda ake tsammani. .
Marubucin ya tsefe wani bangare na baje kolin domin ku fahimci nunin ta bangare guda.Wannan labarin yana da wuya a kwatanta dukkanin nunin, amma ana iya ganin shi a saman dutsen kankara, don taswirar ci gaban masana'antar kayan aikin injin.Ya kamata a lura cewa idan akwai kurakurai ko kuskuren da ya haifar da rashin fahimtar halayen abubuwan nunin, don Allah a gyara su.
I. Baje kolin nuni
Sama da masu baje kolin 1,500 daga kasashe da yankuna 27 na duniya ne suka hallara don baje kolin, tare da fadin fadin murabba'in murabba'in mita 135,000, wanda ya kunshi rumfunan dindindin guda takwas da rumfunan wucin gadi hudu.
Abubuwan nune-nunen suna cike da iri da ƙayyadaddun bayanai.Dubun nunin nuni yana rufe manyan nau'ikan samfura na sarkar masana'antu, irin su rundunonin kayan aikin injin, tsarin sarrafa NUMERICAL, kayan aikin aiki, kayan aikin injin, kayan aunawa, yankan kayan aiki da kayan aiki, kayan haɗi da sauransu.Daga cikin su, manyan kayan injin sun haɗa da yankan ƙarfe, ƙirƙirar ƙarfe, sarrafa kayan aiki, sarrafa kayan aiki na musamman, maganin zafi, sutura da sauran kayan aiki.
Matsayin baje kolin yana nuna ci gaban fasahar kere-kere ta duniya a halin yanzu, sanannun masana'antun duniya da samfuran samfuransu duk suna nan, kuma an gabatar da sabbin nasarorin ci gaba a duniya.Shahararrun kamfanoni na duniya suna da injin doki mai kyau na DE LaoBo a cikin giessen, Mr Mark, lattice, taguwar ruwa, tsarin sarrafa GF, mazar-e-sharif grams, big Wei, makino, haas, hardinge, heck, Nicholas crea, ef, doosan, hyundai kia (,) da kuma sarwar Nineveh, namiji g, ABB, Siemens, Hyde han, fanuc, mitsubishi, THK, silver, Zeiss, rainie gishiri, doki Persian, Mr Card, da dai sauransu A cikin ƙasa na babban nuni ne general fasaha kungiyar, shirye-shiryen bidiyo, qinchuan kungiyar, jinan, wuhan nauyi, arewa, Shanghai inji kayan aiki, a inji kayan aiki, cape CNC zhejiang hangzhou, Chongqing, Baoji inji kayan aiki inji kayan aiki, Beijing sassaka, Haitian seiko, walƙiya inji, shandong ta Jamus, vectra nauyi masana'antu, gree hankali, nantong sheng genesis, PuShenNing kogin, Shenzhen, Guangzhou CNC, huazhong CNC, fujian winona, Hanjiang inji kayan aiki, Kate Seiko, Nanjing fasaha, Shanghai kayayyakin aiki, Zhuzhou lu'u-lu'u, dazu Laser, Bond Laser, Dineng Laser, da dai sauransu, ba jera daya.
II Kayan aikin jujjuyawar inji
Na'ura mai juyayi babban nau'i ne a cikin abubuwan nuni, halaye na fasaha na musamman.
1. Akwai nunin madaidaici da yawa, kuma masu baje kolin sun fi mai da hankali kan riƙe daidaito.Ana ɗaukar kwanciyar hankali na thermal da ƙirar ƙirar yanayin zafi da ƙari da ƙari masu nuni.Irin su manyan arewa kuma lathe ta amfani da fasahar kusancin zafi, kwanciyar hankali mai kyau na thermal.Misali, kwanciyar hankali na thermal da tsarin sarrafa zafin jiki mai ma'ana na ƙirar injin mai kyau na Demajisen.Irin su Longze na iya dacewa da ƙaurawar yanayin zafi na ƙirar tsarin gado, don tabbatar da daidaitattun daidaito da ci gaba da nuna daidaito.An sanye shi da tsarin aunawa don ingantattun daidaito, kamar emag's VT 4-4 lathe a tsaye, duk madaidaiciya madaidaiciya suna da tsarin aunawa kai tsaye.Wasu nune-nunen rungumi dabi'ar halitta granite da wucin gadi marmara, hydrostatic sandal, hydrostatic dogo dogo, sabõda haka, da inji kayan aiki yana da kyau thermal kwanciyar hankali, vibration juriya da rigidity, don tabbatar da cewa inji kayan aiki don samun high daidaito, kamar Jiangsu Boguintelligent Hard T100 high daidaici. Hard juya inji sakawa daidaito ≤1μm, Pusheningjiang micro-T400 high-daidaici lathe sassa size daidaito ≤2μm, roundness ≤1μm, roughness ≤Ra0.2μm, DACHang Hua Jia Moore Nanotech 250UPL matsananci-lafiya lathe, 0 surface daidaito. Ra2.0nm, da dai sauransu.
2. Babban digiri na atomatik.Misali, EMag's VT 4-4 lathe a tsaye yana da hasumiya ta wuka biyu, wacce za'a iya sarrafa ta ta bangarorin biyu a lokaci guda.Hasumiya ta wuka tana haɗa mariƙin aiki don gane lodi ta atomatik da sauke kayan aikin.Indyx's INDEX MS24-6 Multi-spindle atomatik lathe yana da sanduna 6 da kayan aiki 12 don niƙa ta atomatik, hakowa, taɓawa da ɓarna ta hanyar manipulator na layi ko lodawa da saukarwa na robot.Mazak's QTC-200MSY L+GL a kwance cibiyar juya cibiyar sanye take da truss manipulator don gane atomatik loading da sauke daban-daban workpiece.Injin Murata MT200 gaban cibiyar jujjuyawa mai jujjuyawa biyu tana ɗaukar kishiyar sandal biyu, hasumiya mai yankan sama da ƙasa, sanye take da kayan aikin wuta da nau'in injin injin, lodi ta atomatik da saukewa.J1vl-600st CNC lathe a tsaye tare da sauran kayan aiki na sama da na ƙasa, na iya aiwatar da bangarorin biyu na faifan birki a lokaci guda.Jiangsu Dicke dKKK-ST80 lathe CNC mai igiya biyu tare da na'urar lodi ta atomatik da saukewa.Shaanxi Norbert XKNC50GL atomatik CNC lathe tare da truss manipulator ansu rubuce-rubucen workpiece, atomatik loading da saukewa, da dai sauransu.
3. Musamman.An yi niyya mai ƙarfi, kyakkyawan aikin ƙwararru.Irin su Jinan daya inji WL-800 aluminum dabaran lathe, Shandong Yishui man silinda na musamman lathe, Baoji inji gado ga mota axle sarrafa CQ7530 CNC kwance lathe, Shenyang zhongyi na hankali DVL480 ya dace da mota birki faifai, dabaran, birki drum, flywheel da sauran Rotary sassa sarrafa.
III Kayan aikin injin niƙa da gundura
Yawancin nune-nunen suna amfani da ingantaccen watsawa, sarrafawa, aunawa da sauran fasaha.Musamman biyar axis machining cibiyar, tare da babban fasaha matakin.
1. Baje koli gabaɗaya na daidaitattun daidaito ne, kuma yakamata a ɗauki ingantattun matakai don haɓaka daidaito.Irin su Beijing Jingdiao JDGR400T, ta amfani da cikakken rufaffiyar martani, tare da ma'aunin injina da aikin gyarawa;Maɓalli na sanyaya sassa masu dumama kamar sandal, wurin zama mai ɗaukar nauyi, motar mai juyawa da goro a duk kwatance don tabbatar da kwanciyar hankali na kayan aikin injin;Yana da damar "0.1μm da yanke 1μm".Okuma's MP-46V cibiyar machining a tsaye yana ba da damar yin aikin madubi tare da ƙayyadaddun ƙayyadaddun yanayin zafi da fasahar ramuwa ta thermal.Makeno's E500 babban madaidaicin rig-up da fasaha na musamman na sanyaya sandal yana ba da garantin ci gaba da aikin injin na sa'o'i 26 tare da daidaiton matsayi tsakanin 0.0027mm.Dhm-63 decanter na Nantong Guosheng yana ɗaukar yanayin sanyaya cibiyar ƙwallon ƙwallon don tabbatar da daidaiton injin.Bugu da kari, abubuwan nunin sun dauki nauyin granite na halitta da gadon marmara na wucin gadi, ta yadda injin zai iya samun kwanciyar hankali mai kyau da juriya, don tabbatar da daidaiton injin.Misali, Cibiyar sarrafa Bertot Hammer's C 650 U tana da jikin gadon dutse da aka yi da ma'adinai, kuma Code's Derthron V Mc50s U Tushen ginin cibiyar mashin ɗin tsaye na axis biyar an yi shi da kayan simintin ma'adinai, gadon VMC80IV biyar. -axis tsaye machining cibiyar Pusiningjiang an yi shi da wucin gadi marmara abu, da kuma EVO na DKSH aka yi da na na wucin gadi granite tsarin.
2. Babban inganci.Abubuwan nuni suna haɓaka aikin injina ta hanyar ƙwanƙwasa biyu, shugabannin juyawa na tsaye da a kwance da matsayi biyu na aiki, irin su MC528 TWIN spindles biyu masu juyawa biyu cibiyar mashin ɗin tsaye da VIGELTW 320H Bi.Z a kwancen injin injin tare da mashin biyu da tebura biyu.Wasu nune-nunen suna da aikin musanyar tire ta atomatik, irin su The TH6513A madaidaicin milling na kwance da kuma gundura machining cibiyar Jinan No.2 Machine.A lokaci guda kuma, babban gudun kuma yana tabbatar da ingantaccen aiki.Misali, saurin igiya na VMC40U na kayan aikin injin Qinchuan shine 40000r/min, kuma MC528 TWIN dunƙule guda biyu a tsaye na Jolang Kailong shine 75m/min.Gudun X/Y/Z na GRaub G150 shine 70/50/80m/min kuma saurin sa shine 6/6/11m/s²;Gudun Starag's X45 80m/min, saurin X/Y/Z 8/11/8m/s²;MCM CLOCK EVO na Zhejiang Rifa yana haɓaka saurin motsi na 76m/min da haɓakar 7m/s².
3. Nunawa ta yin amfani da fasaha ta hanyar kai tsaye da kuma fasahar haɗin kai tsaye, rage girman watsawa, inganta haɓakar watsawa, halaye masu ƙarfi da daidaito.Irin su Mazak VCE700D L a tsaye da ta amfani da tsarin dunƙule kai tsaye;Injin E500 na Makino na tsaye yana motsawa ta hanyar injunan layi biyu.Dalian tushe na uku SVW80C biyar axis tsaye sandal;Suzhou Jiama LV-800L a tsaye sandal yana ɗaukar yanayin haɗin kai tsaye;Pushiningjiang VMC80IV axis biyar a tsaye ta amfani da sandar lantarki;Bm10-h a tsaye sandal na Baoji inji kayan aiki rungumi dabi'ar lantarki spindle;The CMC650u biyar-axis a tsaye sandal na Weida Heavy Industry rungumi dabi'ar haɗin kai kai tsaye tsarin, B da C axis rungumi dabi'ar karfin juyi mota kai tsaye drive, da dai sauransu.
4. An ƙara haɓaka fasahar fasaha da amfani da yawa.Irin su ayyuka daban-daban na ji, daidaitawa da ayyukan ramawa ta atomatik, ayyukan tsinkaya, ayyuka daban-daban na kewayawa aiki, kama-da-wane da kwaikwaya, damar sadarwa na injin-na'ura, da sauransu, suna ba da tallafi mai ƙarfi don ayyukan sarrafawa.Irin su The MBR-5000H-E zafi kusanci, anti- karo, machining kewayawa, servo kewayawa fasaha fasaha.Irin su Mazak's VARIAXIS I-700 tsarin garkuwar zafin jiki mai hankali, yadda ya kamata ke sarrafa yanayin zafi na kayan aikin injin.Misali, NHC 6300 simmetric thermal insensitive spindle na DeMajisen Precision inji yana da cikakken sanyaya don sarrafa zafin jiki, kuma ana auna zafin jiki ta na'urori masu auna firikwensin da yawa kuma ana watsa siginar zuwa mai sarrafawa don samar da martani mai rufaffiyar.Misali, Pushiningjiang VMC80IV yana da fasahar sarrafa zafin jiki don hana zazzafan igiyar igiya.
5. Ƙarfin wayar da kan jama'a game da kiyaye makamashi da kare muhalli.Misali, daga shekarar 2021, duk samar da kayan aikin injin za su kasance 100% tsaka tsaki na carbon, zama ɗaya daga cikin masana'antun masana'antu na farko a duniya don zama tsaka tsakin yanayi a cikin hayaƙin carbon.Ta hanyar amfani da fasahar dumama na zamani, samun iska da kuma sanyaya, za a kaucewa fitar da iskar carbon.A lokaci guda kuma, ana ƙara haɓaka ƙarfin makamashi na kayan aikin injin.Ƙaddamar da makamashi da rage fitar da hayaki ya zama yanayin ci gaba, kuma rashin daidaituwa na carbon zai jawo hankali sosai.
Kayan aikin inji mai hade
Haɗin nunin sun haɗa da milling / milling milling, milling milling, gear sarrafa da milling, stamping da Laser yankan, ƙari da ragi, walda da milling, m da milling, da dai sauransu Compound inji kayan aiki yana da karfi tsari fili da kuma aiwatar fili ikon, a clamping zai iya kammala sarrafa tsari da yawa, cikakke ya ƙunshi daidaito, inganci da aiki da kai na kyakkyawan aiki.Yana nuna babban aiki, sarrafa axis da yawa, sanye take da software mai ƙarfi da kayan masarufi, kamar ilhama da sauƙin amfani da tsarin kula da NUMERICAL, wadataccen shirye-shirye da software na sarrafawa, na'urori masu hankali da ganowa, tuƙi kai tsaye da abubuwan haɗin aikin haɗin kai kai tsaye, masana'antu 4.0 dubawa, da dai sauransu Juyawa da milling / milling inji iya gane juya, milling, hakowa, tapping, hakori yin da sauran aiki a kowane kusurwa matsayi, da kuma iya kammala aiki na hadaddun sarari surface.Juya-milling / juya-milling hadaddun inji kayan aiki yana da iri-iri na ji ayyuka, daidaitawa da atomatik ayyuka ramawa ayyuka, tsinkaya ayyuka, daban-daban aiki da kewayawa ayyuka, kama-da-wane da kwaikwaya, anti- karo da sauran ayyuka na hankali.Alal misali, INDEX G420 juya-milling hadaddun cibiyar Indix, Integrexi-350H S kwance-milling hadaddun machining cibiyar Mazak, MAkino L2 juya-milling hadaddun machining cibiyar, Okuma MULTUS U3000 turn-milling hadaddun machining cibiyar, WFL M50 juya- Milling hadaddun machining cibiyar, Demagicen NTX 1000 milling inji kayan aiki, Weilming-Macdel 508MT2 milling inji kayan aiki, HTM63150, DTM-B70S milling inji kayan aiki, KMC 800S na Kede CNC UMT juya milling hadaddun machining cibiyar, FUxin International HT65PM hadaddun machining cibiyar, Guangzhou Feihong FH100P-C juya hadaddun machining cibiyar.
Na biyar, kayan aikin niƙa
Lokacin aikawa: Maris 12-2022