Yanayin ci gaba
An gudanar da bikin baje kolin kayan aikin injina na kasa da kasa na CIMT2021 (baje kolin kayan aikin injina na kasa da kasa na 17 na kasar Sin), wanda kungiyar masana'antar kayan aikin injina ta kasar Sin ta dauki nauyin shiryawa, cikin nasara a cibiyar baje kolin kayan aikin kasar Sin ta kasa da kasa ta Beijing (NEW Hall) daga ranar 12-17 ga Afrilu, 2021. A lokacin baje kolin, masu sauraro sun yi fiye da yadda aka zata.
Marubucin ya tsefe wani ɓangare na nunin domin ku fahimci nunin daga gefe ɗaya. Wannan labarin yana da wuya a bayyana cikakken nunin, amma ana iya ganinsa a ƙarshen kankara, don a tsara yanayin ci gaban masana'antar kayan aikin injin. Ya kamata a lura cewa idan akwai wasu kurakurai ko kurakurai da suka faru sakamakon rashin fahimtar halayen nunin da bai dace ba, don Allah a gyara su.
I. Bayanin Nunin Nunin
Sama da masu baje kolin kayayyaki 1,500 daga kasashe da yankuna 27 na duniya ne suka hallara domin baje kolin, inda fadinsa ya kai murabba'in mita 135,000, wanda ya kunshi rumfunan dindindin guda takwas da kuma rumfunan wucin gadi guda hudu.
Nunin ya cika da nau'ikan da takamaiman bayanai. Dubban nune-nune sun shafi manyan nau'ikan kayayyaki na sarkar masana'antu, kamar masu masaukin kayan aikin injina, tsarin sarrafa lambobi, kayan aiki masu aiki, kayan aikin injina, kayan aikin aunawa, kayan aikin yankewa da kayan haɗi, kayan haɗi da sauransu. Daga cikinsu, manyan kayayyakin injina sun haɗa da yanke ƙarfe, ƙirƙirar ƙarfe, sarrafa gear, sarrafawa ta musamman, maganin zafi, shafa shafi da sauran kayan aiki.
Matsayin nunin yana nuna yanayin ci gaban fasahar kera kayayyaki ta duniya a yanzu, shahararrun masana'antun duniya da kayayyakinsu duk suna nan, kuma an gabatar da sabbin nasarorin ci gaba da aka samu a duniya. Shahararrun kamfanoni na duniya suna da injin din doki na DE LaoBo a giessen, Mr Mark, lattice, waves, GF processing scheme, mazar-e-sharif grams, big Wei, makino, haas, hardinge, heck, Nicholas crea, ef, doosan, hyundai kia (,) da sarwar Nineveh, male g, ABB, Siemens, Hyde han, fanuc, mitsubishi, THK, azurfa, Zeiss, rainie salt, horse Persian, Mr Card, da sauransu. A cikin yankin manyan masu baje kolin akwai ƙungiyar fasaha ta gabaɗaya, clips, qinchuan group, jinan, wuhan heavy, arewa, kayan aikin injin Shanghai, injin kayan aikin injin, cape CNC zhejiang hangzhou, chongqing, kayan aikin injin baoji, Beijing sassaka, Haitian seiko, injin walƙiya, shandong's Germany, vectra heavy industry, gree intelligence, nantong sheng genesis, PuShenNing river, shenzhen, guangzhou CNC, huazhong CNC, fujian winona, kayan aikin injin Hanjiang, Kate Seiko, fasahar Nanjing, kayan aikin Shanghai, lu'u-lu'u na Zhuzhou, laser dazu, laser Bond, laser Dineng, da sauransu, ba tare da ambaton ɗaya ba.
Kayan aikin injin juyawa na II
Injin juyawa babban rukuni ne a cikin nunin, halaye na fasaha na musamman.
1. Akwai nunin faifai masu inganci da yawa, kuma masu baje kolin suna mai da hankali sosai kan riƙe daidaito. Masu baje kolin suna ƙara karɓar kwanciyar hankali da tsarin daidaitawar zafi ta hanyar masu baje kolin. Kamar lathe na arewa mai girma kuma ta amfani da fasahar haɗin zafi, ingantaccen kwanciyar hankali na zafi. Misali, ƙirar tsarin daidaiton kwanciyar hankali da sarrafa zafin jiki na injin Demajisen mai kyau. Kamar Longze na iya dacewa da canjin zafi na ƙirar tsarin gado, don tabbatar da daidaito mai girma da ci gaba da nunin daidaito. An sanye shi da tsarin aunawa don ingantaccen daidaito, kamar lathe na tsaye na emag VT 4-4, duk sandunan madaidaiciya suna da tsarin auna kai tsaye. Wasu nunin sun yi amfani da dutse na halitta da marmara na wucin gadi, sandar hydrostatic, layin jagora na hydrostatic, don haka kayan aikin injin suna da kyakkyawan kwanciyar hankali na zafi, juriya ga girgiza da tauri, don tabbatar da cewa kayan aikin injin sun sami daidaito mai girma, kamar Jiangsu Boguintelligent Hard T100 high precision daidaiton sanya injin juyawa mai ƙarfi ≤1μm, Pusheningjiang micro-T400 high-precision lathe sections size ≤2μm, roundness ≤1μm, roughness ≤Ra0.2μm, DACHang Hua Jia Moore Nanotech 250UPL ultra-fine lathe surface ≤0.1μm, roughness ≤Ra2.0nm, da sauransu.
2. Babban matakin sarrafa kansa. Misali, injin VT 4-4 na EMAg yana da hasumiyar wuka mai kauri biyu, wacce za a iya sarrafa ta a bangarorin biyu a lokaci guda. Hasumiyar wuka tana haɗa mai riƙe da kayan aikin don aiwatar da lodi da sauke kayan aikin ta atomatik. Injin INDEX MS24-6 na Indyx mai kauri da yawa yana da sanduna 6 da wuraren ajiye kayan aiki 12 don niƙa ta atomatik, haƙa, taɓawa da cirewa ta hanyar mai sarrafa layi ko robot. Cibiyar juyawa ta kwance ta QTC-200MSY L+GL ta Mazak tana da mai sarrafa truss don aiwatar da lodi da sauke kayan aiki daban-daban ta atomatik. Injin Murata MT200 cibiyar juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta juyawa ta biyu, hasumiyar yanke ta sama da ƙasa, sanye take da kayan aikin wuta da hannun injina na nau'in ƙofa, lodawa da saukewa ta atomatik. Injin J1vl-600st CNC mai kauri tare da wurin hutawa na kayan aiki na sama da ƙasa, zai iya sarrafa ɓangarorin biyu na faifan birki a lokaci guda. Injin CNC mai laƙa biyu na Jiangsu Dicke dKKK-ST80 mai laƙa biyu tare da na'urar lodawa da sauke kaya ta atomatik. Injin CNC mai laƙa ta Shaanxi Norbert XKNC50GL mai laƙa ta atomatik tare da kayan aikin riƙe truss manipulator, lodi da sauke kaya ta atomatik, da sauransu.
3. Na Musamman. An yi niyya mai ƙarfi da ƙwarewa mai kyau. Kamar injin Jinan guda ɗaya WL-800 aluminum lathe, lathe na musamman na silinda mai na Shandong Yishui, gadon injin Baoji don sarrafa axle na mota CQ7530 CNC lathe kwance, Shenyang zhongyi mai hankali DVL480 ya dace da faifan birki na mota, ƙafa, ganga na birki, flywheel da sauran sarrafa sassan juyawa.
III Kayan aikin injin niƙa mai gundura da gajiya
Yawancin kayayyakin da aka gabatar suna amfani da fasahar zamani ta hanyar watsawa, sarrafawa, aunawa da sauran fasahohi. Musamman cibiyar sarrafa axis biyar, tare da babban matakin fasaha.
1. Gabaɗaya nunin yana da daidaito sosai, kuma ya kamata a ɗauki matakai masu inganci don inganta riƙe daidaito. Kamar Beijing Jingdiao JDGR400T, ta amfani da cikakken martanin rufewa, tare da aikin aunawa da gyara a cikin injin; Sassan dumama maɓallan sanyaya kamar spindle, wurin zama mai ɗaukar kaya, injin juyawa da goro a duk hanyoyi don tabbatar da kwanciyar hankali na kayan aikin injin; Yana da ikon "cin abinci 0.1μm da yanke 1μm". Cibiyar injinan tsaye ta Okuma ta MP-46V tana ba da damar yin aikin madubi tare da ingantaccen sarrafa canjin zafi da fasahar diyya ta zafi. Fasaha mai inganci ta Makeno ta E500 da fasahar sanyaya spindle ta musamman tana ba da garantin ci gaba da yin aikin sa'o'i 26 tare da daidaiton matsayi a cikin 0.0027mm. Dhm-63 decanter na Nantong Guosheng yana ɗaukar zagayowar sanyaya cibiyar ƙwallo don tabbatar da daidaiton injin. Bugu da ƙari, nunin yana ɗaukar granite na halitta da gadon marmara na wucin gadi, don haka injin zai iya samun kyakkyawan kwanciyar hankali na zafi da juriya ga girgiza, don tabbatar da daidaiton injin. Misali, cibiyar sarrafa injin C 650 U ta Bertot Hammer tana da jikin ginin dutse mai ma'adinai, kuma Derthron V Mc50s U ta Code. Ginshiƙin tushe na cibiyar sarrafa injin mai ma'adinai mai axis biyar an yi shi ne da kayan dutse mai ma'adinai, gadon cibiyar sarrafa injin VMC80IV mai axis biyar ta Pusiningjiang an yi shi ne da kayan marmara na wucin gadi, kuma EVO na DKSH an yi shi ne da tsarin granite na wucin gadi.
2. Inganci mai yawa. Nunin yana inganta ingancin injin ta hanyar sanduna biyu, kan juyawa a tsaye da kwance da kuma matsayin aiki biyu, kamar MC528 TWIN sanduna biyu, tebura masu juyawa biyu, cibiyar injina mai tsayi biyar da cibiyar injina mai kwance ta VIGELTW 320H Bi.Z tare da sanduna biyu da tebura biyu. Wasu nunin suna da aikin musayar tire ta atomatik, kamar TH6513A daidai gwargwado na niƙa da cibiyar injina mai ban sha'awa na Injin Jinan No.2. A lokaci guda, babban gudu kuma yana tabbatar da inganci mai yawa. Misali, saurin spindle na VMC40U na kayan aikin Injin Qinchuan shine 40000r/min, kuma MC528 TWIN sanduna biyu gudun a tsaye mai axis biyar na Jolang Kailong shine 75m/min. Gudun X/Y/Z na GRaub G150 shine 70/50/80m/min kuma saurin sa shine 6/6/11m/s²; Saurin X45 na Starag 80m/min, saurin X/Y/Z 8/11/8m/s²; MCM CLOCK EVO na Zhejiang Rifa yana hanzarta saurin motsi na 76m/min da kuma saurin 7m/s².
3. Yana nuna ta amfani da fasahar tuƙi kai tsaye da fasahar haɗin kai tsaye, rage sarkar watsawa, inganta taurin watsawa, halaye masu ƙarfi da daidaito. Kamar Mazak VCE700D L tsaye da amfani da tsarin spindle kai tsaye; Injin tsaye mai inganci na Makino's E500 mai inganci ana tuƙa shi ta hanyar injinan layi biyu. Dalian na uku SVW80C madaidaiciyar sandar tsaye biyar; Suzhou Jiama LV-800L madaidaiciyar sandar ta rungumi yanayin haɗin kai tsaye; Pushiningjiang VMC80IV madaidaiciyar sandar ta amfani da sandar lantarki; Bm10-h madaidaiciyar sandar kayan aikin injin Baoji tana ɗaukar sandar lantarki; CMC650u madaidaiciyar sandar axis biyar na Weida Heavy Industry tana ɗaukar tsarin haɗin kai tsaye, B da C suna ɗaukar motar juyawa kai tsaye, da sauransu.
4. An ƙara haɓaka fasahar fasaha mai hankali kuma ana amfani da ita sosai. Kamar ayyukan ji da gani daban-daban, ayyukan diyya masu daidaitawa da atomatik, ayyukan hasashen, ayyukan kewayawa daban-daban na aiki, kama-da-wane da kwaikwayo, iyawar sadarwa tsakanin na'urori da na'urori, da sauransu, suna ba da tallafi mai ƙarfi ga ayyukan sarrafawa. Kamar Tsarin MBR-5000H-E mai ƙarfi, hana karo, kewayawa na injina, fasahar servo mai hankali. Kamar tsarin garkuwar zafi mai hankali na VARIAXIS I-700 na Mazak, yana sarrafa canjin zafi na kayan aikin injin yadda ya kamata. Misali, sandar NHC 6300 mai daidaituwa ta injin DeMajisen Precision tana sanyaya gaba ɗaya don sarrafa zafin jiki, kuma ana auna zafin jiki ta hanyar firikwensin da yawa kuma ana aika siginar zuwa mai sarrafawa don samar da ra'ayoyin rufewa. Misali, Pushiningjiang VMC80IV yana da fasahar sarrafa zafin jiki don hana kwararar zafi na sandar.
5. Sanin kai sosai game da kiyaye makamashi da kare muhalli. Misali, daga shekarar 2021, dukkan kayan aikin injina za su kasance ba su da sinadarin carbon 100%, wanda zai zama daya daga cikin kamfanonin masana'antu na farko a duniya da suka kasance ba sa dauke da sinadarin carbon a yanayi. Ta hanyar amfani da fasahar zamani ta dumama, iska da sanyaya iska, za a guji fitar da sinadarin carbon. A lokaci guda kuma, ana ci gaba da inganta ingancin makamashin kayan aikin injina. Rage fitar da makamashi da rage fitar da hayaki ya zama wani sabon salo na ci gaba, kuma rashin fitar da hayakin carbon zai jawo hankali sosai.
Kayan aikin injin hadaka
Abubuwan da aka haɗa sun haɗa da niƙa/niƙa, niƙa, sarrafa gear da niƙa, tambari da yanke laser, ƙari da ragi, walda da niƙa, ban sha'awa da niƙa, da sauransu. Kayan aikin injin haɗaka yana da ƙarfin haɗin tsari da ikon haɗa tsari, matsewa na iya kammala sarrafa tsari da yawa, yana nuna cikakken daidaito, inganci da sarrafa kansa na kyakkyawan aiki. Yana nuna babban aiki, sarrafa axis da yawa, sanye take da software da kayan aiki masu ƙarfi, kamar tsarin sarrafawa na NUMBERICAL mai sauƙi da sauƙin amfani, software mai wadata na shirye-shirye da sarrafawa, na'urorin ji da ganowa na ci gaba, kayan aikin tuƙi kai tsaye da haɗin kai tsaye, hanyar sadarwa ta masana'antu 4.0, da sauransu. Injin juyawa da niƙa/niƙa na iya aiwatar da juyawa, niƙa, haƙa, taɓawa, yin haƙori da sauran sarrafawa a kowane matsayi na kusurwa, kuma yana iya kammala sarrafa saman sararin samaniya mai rikitarwa. Kayan aikin injin haɗaka na niƙa/niƙa-niƙa yana da ayyuka iri-iri na ji, ayyukan daidaitawa da atomatik, ayyukan hasashe, ayyuka daban-daban na aiki da kewayawa, kama-da-wane da kwaikwayo, hana karo da sauran ayyuka masu hankali. Misali, cibiyar hadakar niƙa mai juyawa ta INDEX G420 ta Indix, cibiyar hadakar niƙa mai juyawa ta Integrexi-350H S ta Mazak, cibiyar hadakar niƙa mai juyawa ta MAkino L2, cibiyar hadakar niƙa mai juyawa ta Okuma MULTUS U3000, cibiyar hadakar niƙa mai juyawa ta WFL M50, kayan aikin injin niƙa na Demagicen NTX 1000, kayan aikin injin niƙa na Weilming-Macdel 508MT2, HTM63150, kayan aikin injin niƙa na DTM-B70S, KMC 800S na cibiyar hadakar niƙa mai juyawa ta Kede CNC UMT, cibiyar hadakar niƙa mai juyawa ta FUxin International HT65PM, cibiyar hadakar niƙa mai juyawa ta Guangzhou Feihong FH100P-C ta hanyar hadakar niƙa mai juyawa.
Na biyar, Kayan aikin injin niƙa
Lokacin Saƙo: Maris-12-2022
